Turnkey brewery project with bigger volume capacity is more prepared for industry breweries, we focus more on how to make the whole turnkey project finished and make it running for continuous brewing production.
The min production output could be starting from 4 brews till 12 brews per day. ZYBREW supply the service starting from project evaluation, recipe development, cost-effective analysis, market research, to equipment fabrication and commissioning etc. There is accurate calculation on energy consumption , material to make sure the whole plant running under the most cost-effective condition.
● Higher wort wort extract, Lower energy cost and material consumption
● Fully automated brewery control for temp, water, beer etc, with production record report.
● Well designed steam system to increase heating efficiency and lower energy lost,
● Well configured with hops dosing plant, energy recovery plant, auto grain out system
● Bottom mash inlet from lauter tun, well designed filter plant and wort collection unit
● Internal heater for separate kettle, working with cylinder and bottom jacket for better boiling effect. Can be fore boiling under pressure which is more suitable for higher altitude place.
● Adjust cooker for using other ingredients like rice, corn etc can be an option
● Separate buffer tank for increasing brewing efficiency.
● The while cellar plant for beer fermentation, storage etc, with catwalks, manifold or piping corridor for beer, CO2, air, CIP etc.
● Cooling unit for current use and well prepared for future expanding
● Automation system with curve indication and production record printing, with recipe storage function, clients can create new recipe as the exact production requirement.
● ZYBREW can help with solution of package line
● The whole grain milling unit from outdoor silo to inside mill, hopper, premasher etc
● Brewhouse: Four or Five vessels, the whole brewhouse unit, optional rice cooker
● Cellar: Fermenter, storage tank and BBTs, for fermentation of different kinds of beer, all assembled and isolated, With cat walks or manifold.
● Cooling: Chiller connected with glycol tank for cooling, Ice water tank and plat cooler for wort cooling
● CIP: Fixed CIP station
● Filtration: Diatomite filtration, membrane filter, Plate frame filtration unit etc.
● Compressed air unit and N2 generator, all piping line connected with system
● Yeast: Yeast storage tanks or Yeast propagation system
● Beer pasteurizer
● The whole package line for bottle or cans with different size
● Additional hops dosing unit
● Yeast assimilation system
● CO2 recovery system
● Energy recovery plant
● Wet milling system